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    Product Summary of Regular aluminium foam

    Goodfellow is delighted to announce the addition of an exciting new product to our range – regular aluminium foam.

    So what is this “regular” foam?

    Unlike the foams we have had in our catalogue for several years, which are a permeable structure of cells and continuous ligaments in an approximately consistent density, but random orientation, this new foam is made up of cells defined as regular tetrakaidecahedrons (polygons with 14 faces – 8 hexagonal and 6 square).

    Animation showing the regular structure of this foam

    Prototyping to industrialisation

    Prototyping can be accomplished using standard pieces as stocked by Goodfellow, but for production pieces, the final shape can be moulded, reducing costs and eliminating the need for machining.





    Aluminium 99.5%  (aluminium alloys on request)

    Standard catalogue size

    40mm x 100mm x 172mm  (other sizes on request)

    Standard cladding

    Aluminium, one side

    Cladding size

    4mm x 100mm x 172mm

    Standard cell size


    Other available cell sizes

    14mm or on request

    Foam topology

    Kelvin Cells, open regular pores



    Nominal Density  (unclad foam)

    0.41 g/cm3

    Relative surface area

    360 m2/m3

    Maximum service temperature


    Melting point



    Impact absorption

    For impact absorption, the advantage of this regular, reproducible aluminium foam product is that it can be designed with the end use in mind, making it possible to optimize the exact structure necessary to absorb the energy from an impact based on a specific application. 

    Single piece cast crumple zone

    Heat exchange

    It is in heat exchange that this metal foam potentially has the most promise: its high porosity (80-90%) and its very high relative surface area of up to 500 m2/m3 facilitate the movement of fluids and the recovery of heat, even at low speeds.

    Heat Exchanger

    Please click here for standard catalogue item prices. Alternatively, if you would like to know more about this material, please send us an e-mail or telephone us using the numbers on our contact page.

    A pdf technical datasheet is available for download here.